Benier bread line

Product specifications

Benier bread line, for production of free-baked breads
Manufactures: San Cassiano, Benier, Kaak, Daub
Capacity: 2.100 pieces per hour
Year of manufacturing: 2004
Still in production

Bread line consisting of:

Dough preparation

• Linear mixing system, San Cassiano mixers, 10 bowls
• Bowl lifter

Dough portioning

• Benier divider, model Doughmaster. Weight range: 200 – 1200 gram
• Benier check weigher, model BC 8000
• Benier conical rounder
• Transport to pre-proofer
• Benier pre-proofer, swing system, 9 cups
• Benier humidity control unit
  – Temperature: max 35℃
  – Relative humidity: 80%
• Transport conveyor to make-up section

Make-up / proofing

• 1 transport belt to longmoulder or to 2nd conical rounder
• Benier longmoulder
• Kaak final proofer, multi-step proofer, with 230 carriers
• Long products 9 pieces per carrier
• Round products 12 pieces per carrier
• Kaak carrier transport
• Drying station with 2 Donaldson filter systems
• Kaak climate control unit, with separate humidity control
• Kaak carrier transfer manipulator
• Infeed transport belt with 3 scoring units

Baking

• Kaak oven loader
• Daub tunnel oven, type NCTO 30.266,8.1
• 3 x 26,6 meter, stone belt
• Heating system: Thermo oil, boiler not included, 2 steam zones, 3 temperature zones
• Baking surface: 80 m²
• Transport belt to cooler

Cooling

• Vulganus spiral cooler, ambient cooling, model Steriline
• 16 levels, belt width 60 cm
• Belt cleaning
• Belt tensioner
• Cooling time: 40 minutes
• Transport belt to freezer

Freezing

• Vulganus spiral freezer
  Freezing time: 60 minutes
  9 vaporizers
  Ammonia installation
• Transport belt to packaging

Packaging

• Safe line metal detector
• Mettler scales, model Spider FC
• Grandi carton forming machine, model FP P 2M
• Tape bottom closure
• OK plastic bag filler
• Manual box filling, 2 conveyors
• Siat carton top closure machine, model SM 11-+S

Electrical detail: 3 x 400 V – 3 Ph – 50 Hz
Controlled by Siemens PLC